Galvanizing Lines For Wire
GalvaGREEN, Ecological Annealing and Hot-Dip Galvanizing Lines for Wires.
30% LESS PRODUCTION COST
ECOLOGICAL, NO HCl ACID, NO FLUX
Installations from 600 to 3.000 Tons/month.
ONE SOLE SUPPLIER FOR THE COMPLETE PRODUCTION LINE
40% Less Space Required
50% Less Civil Works
- No ACID HCL
- FLUX is not used
- Energy saving due to higher efficiency of the furnace(s).
- Solutions from 1 wire (130 Ton/month) expandable
to 10 wires (1.300 Ton/month).
- Complete lines up to 20 wires (2.300 Ton/month)
- Speed up DV400
- Intermediate stock of raw material 3 times smaller.
- Energy saving due to higher efficiency of the furnace(s). (up to 75%)
- Very low "stand-by" energy consumption if the line is not producing (i.e. over weekends).
- Plant space saving because of smaller footprint.
80 mts. GALVAGREEN vs 140 mts. Traditional Galvanization Technology).
- The line can be transferred to another site in a very short time.
- Smaller zinc kettle (more than 90% reduction in zinc investment, 10 Ton (20.000€) Ton.
vs 120 Ton (240.000€) In traditional Process).
- ZINC ALUMINIUM IN A SINGLE BATH.
- 75% Less Zinc DROSS
- The line can be easily and efficiently stopped and started in a very short time, because of very low thermal inertia (the line is ready
to run from "stand-by" mode in minutes); gas furnaces take days to reach operation temperature).
- Very low "stand-by" energy consumption if the line is not producing (i.e. over weekends).
- Technology designed from scratch to the most modern standard: less and easier maintenance, higher ergonomics, safer operation.
- Much higher quality of the annealing: exactly the required power to anneal the wire is applied to guarantee
maximum quality, highest speed and lowest energy consumption.
- Independent thermal process parameters for each wire strand increase quality and reduce energy consumption.
- Higher operator productivity. (2-3 operators per turn plus a line supervisor, 19 people per month in GalvaGREEN
vs 4-5 operators per turn plus line supervisor, 25 people in a traditional galvanizing line).
- Lower conversion cost.
- ACID Neutralization installation is not necessary.
- Lower installation cost. (80% less civil works), fast installation, less ZINC stocked.