Galvanizing Lines For Wire

 

GalvaGREEN, Ecological Annealing and Hot-Dip Galvanizing Lines for Wires.

 

30% LESS PRODUCTION COST

ECOLOGICAL, NO HCl ACID, NO FLUX

Installations from 600 to 3.000 Tons/month.

          

ONE SOLE SUPPLIER FOR THE COMPLETE PRODUCTION LINE 

40% Less Space Required

50% Less Civil Works

 

             

 

             

 

 

Galvagreen ecological galvanizing lines for wire
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

     

     - No ACID HCL

      - FLUX is not used

      - Energy saving due to higher efficiency of the furnace(s).

     

     - Solutions from 1 wire (130 Ton/month) expandable

        to 10 wires (1.300 Ton/month).

    - Complete lines up to 20 wires (2.300 Ton/month)

 

    

     

     - Speed up DV400 

      - Intermediate stock of raw material 3 times smaller.

 

 

 

     Energy saving due to higher efficiency of the furnace(s). (up to 75%)

        - Very low "stand-by" energy consumption if the line is not producing (i.e. over weekends).

 

 
 

 

      - Plant space saving because of smaller footprint. 

           80 mts. GALVAGREEN vs 140 mts. Traditional Galvanization Technology).

        - The line can be transferred to another site in a very short time.

 

     

       - Smaller zinc kettle (more than 90% reduction in zinc investment, 10 Ton (20.000€) Ton.

       vs 120 Ton (240.000€) In traditional Process).

     - ZINC ALUMINIUM IN A SINGLE BATH.

    - 75% Less Zinc DROSS

 

     - The line can be easily and efficiently stopped and started in a very short time, because of very low thermal inertia (the line is ready        

         to run from "stand-by" mode in minutes); gas furnaces take days to reach operation temperature).

      - Very low "stand-by" energy consumption if the line is not producing (i.e. over weekends).         

      - Technology designed from scratch to the most modern standard: less and easier maintenance, higher ergonomics, safer operation.            

 

    - Much higher quality of the annealing: exactly the required power to anneal the wire is applied to guarantee

      maximum quality, highest speed and lowest energy consumption.

    - Independent thermal process parameters for each wire strand increase quality and reduce energy consumption.

 
 

 

    - Higher operator productivity. (2-3 operators per turn plus a line supervisor, 19 people per month in GalvaGREEN

       vs 4-5 operators per turn plus line supervisor, 25 people in a traditional galvanizing line).

    -  Higher operator productivity. (150 Tons/month/operator GALVAGREEN vs 75 Tons Old Galvanizing Technology)
 

 

     - Lower conversion cost.

    - ACID Neutralization installation is not necessary.

    - Lower installation cost. (80% less civil works), fast installation, less ZINC stocked.